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REINFORCEMENT and Emergency Leak Solution

Applications - Solution - Products

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Reinforcement and Emergency Leak Solution

Applications - Solutions - Products

Birawa provide Composite Wrapping Solution

We also provide Indusrial Specialty Pipe Coating. We offer relentlessly distribution to ensure your existing pipeline, tank, pressure vessel and structure will works in its ideal and optimal condition. We provide the appropriate installation design and support.

Supported by leader in industrial leak repair. Using our range of composite repair products our team of highly-trained technicians ensure that your business stays online and productive regardless of challenging conditions.

3x Engineering

Line of Products and Services

- REINFORCEKiT® 4D

Brief Description

COMPOSITE REPAIR for PIPE REINFORCEKiT® 4D

REINFORCEKiT® 4D is an Advanced Permanent Composite Repair System for Pipeline and Piping suffering from corrosion defects and mechanical damage.

It is a non-metallic technical alternative to metal clamps, welded sleeves and pipe replacement.

The Original 3X Concept is a combination of Kevlar® tape and specific epoxy resin.

The Number of layers, determined by calculation, is linked not only to the pipe pressure, temperature, diameter and thickness but also to the pit depth and length, the steel grade and the pipe location.

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REINFORCEKiT® 4D is a wet lay-up system, wrapped helicoidally around the pipe in order to bring the mechanical resistence to the damage pipe section.

REINFORCEKiT® 4D Temperature:

REINFORCEKiT® 4D-EC | -50°C (-58°F) to +55°C (+131°F)

REINFORCEKiT® 4D-ECHT | -50°C (-58°F) to +110°C (+230°F)

REINFORCEKiT® 4D-ECHTT | -50°C (-58°F) to +130°C (+266°F)

REINFORCEKiT® R3X400 (R4D_R3X400) | -50°C (-58°F) to +400°C (+673°F)

APPLICATIONS

  • External Corrosion
  • Pitting
  • Dents
  • Weld Defects
  • All Pipe diameteters (No Limitation)
  • All Pipe geometries (elbow, tee, oval pipe

BENEFITS

  • Online Repair (No Shutdown)
  • No Hot Work
  • No Heating or Post-curing required
  • No Pressure Limitation
  • No Overload on Corroded Pipelines
  • Fiber not Hazardous for Users
  • Long-term Repair

- REINFORCEKiT® PATCH

Brief Description

Long-term Repair Solution for Damaged Tank & Vessel

REINFORCEKiT® PATCH is a REINFORCEKiT® 4D variation for damaged Tanks and Pressured Vessels suffering from internal or external damage. This is the solution for a lasting tank reinforcement (up to 20 years for External Corrosion.

This Long-term solution is made of Kevlar® patches and 3X bi-component epoxy resin.

Compliant with ISO 24.817 and ASME PCC-2 Standards.

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APPLICATIONS

  • Onshore & Offshore Installations
  • All tank designs and diameters
  • Compatible with most common Fluid and Gas
  • Temperature up to +150°C (+302°F)

BENEFITS

  • Online Repair (Except for hole)
  • Designed According to ISO 24.817 & ASME PCC-2
  • No Limitation in Pressure and Defect Size
  • Long-term repair For External Defect (up to 20 Years)
  • No Overload on Damaged Tank

PROPERLY INSTALLED BY TRAINED AND CERTIFIED APPLICATORS, REINFORCEKiT PATCH Will:

  • Restore Tank Original Integrity
  • Reinforce Damaged Tank Area
  • Prevent from further Corrosion/Deterioration

REINFORCEKiT® TANKiT

TANKiT® is an emergency and temporary Reinforcement and Emergency Leak Solution for damaged tanks and pressured vessels suffering from internal or external damage up to 100mm hole size.

TANKiT® is a multi-layers product using a cold welded steel plate and Kevlar® patche impregnated with 3X specific resin.

This pre-engineered product is sold in complete kit and can be used only in specific cases (up to 100mm hole diameter). It does not require Engineering nor Calculations.

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APPLICATIONS

  • Onshore & Offshore Installations
  • Up to 20m tank diameter
  • Up to 100mm defect size
  • Compatible with most common fluid and gas
  • Temperature up to +10°C up to 60°C (+40°F to +140°F)

BENEFITS

  • Online Repair (Except for hole)
  • Ready-to-use (no engineering, no calculations)
  • No heating or post-curing required
  • Cold welding system
  • Cost effective solution

PROPERLY INSTALLED BY TRAINED AND CERTIFIED APPLICATORS, REINFORCEKiT TANKiT Will:

  • Repair corroded and through-wall defects
  • Stop the corrosion (if external defect)

- STOPKiT®

Brief Description

ONLINE LEAK SEALING

Emergency Pipeline Repair System (EPRS) for Online Leak Sealing

Considered as an emergency repair, STOPKiT® is a Stop leak solution for pipe. It is the most efficient repair system applicable under pressure. It allows to fix high pressure leaks by tightening.

STOPKiT® Onshore (STON) is the most efficient repair system in the world able to seal a leak online in few minutes.

STOPKiT® Onshore is an emergency and temporary system available for pipe diameters from 4" to 56" with a temperature from -20°C to +80°C (-4°F to +176°F)

The Original 3X Concept is a combination of Kevlar® tape and specific epoxy resin.

The Number of layers, determined by calculation, is linked not only to the pipe pressure, temperature, diameter and thickness but also to the pit depth and length, the steel grade and the pipe location.

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APPLICATIONS

  • Onshore Installations
  • Suitable for Weld, Elbow, Oval Pipe
  • Compatible with most common fluid and gas
  • Temperature from -20C to +80C (-4F to +176F)
  • Pipe diameter from 4" to 56"
  • Seal leak online up to 10mm and 80 bars (1160 psi)
  • Seal leak online up to 50mm and 30 bars (435 psi)

BENEFITS

  • Online Sealing (No Shutdown Required)
  • Quick Installation time (5mn)
  • No Additional load on pipe
  • Easy to store and handle
  • Shelf life : 5 Years

STOPKiT® OFFSHORE

Emergency Pipeline Repair System (EPRS) for Online Leak Sealing IN OFFSHORE AND SUBSEA ENVIRONMENTS

Considered as an emergency repair, STOPKiT® is a Stop leak solution for pipe. It is the most efficient repair system applicable under pressure. It allows to fix high pressure leaks by tightening.

STOPKiT® Offshore (STOF) is the most efficient repair system in the world able to seal a leak online in few minutes. This model is specifically dedicated for offshore (such as platforms) and subsea applications.

STOPKiT® Onshore is an emergency and temporary system available for pipe diameters from 4" to 56" with a temperature from -20°C to +80°C (-4°F to +176°F)

The Original 3X Concept is a combination of Kevlar® tape and specific epoxy resin.

The Number of layers, determined by calculation, is linked not only to the pipe pressure, temperature, diameter and thickness but also to the pit depth and length, the steel grade and the pipe location.

APPLICATIONS

  • Offshore Installations
  • Subsea Pipe
  • Suitable for Weld, Elbow, Oval Pipe
  • Compatible with most common fluid and gas
  • Temperature from -20C to +80C (-4F to +176F)
  • Pipe diameter from 4" to 56"
  • Seal leak online up to 10mm and 80 bars (1160 psi)
  • Seal leak online up to 50mm and 30 bars (435 psi)

BENEFITS

  • Online Sealing (No Shutdown Required)
  • Quick Installation time (5mn)
  • No Additional load on pipe
  • Easy to store and handle
  • Shelf life : 5 Years

- ROLLERKiT®

Brief Description

PIPE and SUPPORT PROTECTION

ROLLERKiT® is a preventive and curative repair system for corrosion under support, to be installed both on support or on Pipe.

Depending on the level of corrosion, ROLLERKiT can be applied on pipe for suprficial corrosion.

One Single Kit allows up to 28 repairs according to pipe diameters (from 4" to 56")

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ROLLERKit® is made of high polymer pads thermowelded on glass fiber fabric and epoxy resin. Pads are designed to support the weight of the pipe (according to ASME B31.1), glass fiber fabric ensures the pads assembly, and applied with the resin on a corroded surface, it will stop the corrosion.

APPLICATIONS

  • Onshore, Offshore/Subsea Installations
  • Old and New Installations
  • All pipe supports (Steel, Concrete...)
  • All Design Supports
  • Pipe diameter from 4" to 56"
  • Temperature from -30C to +150C (-22F to +302F)
  • Temperature up to +50C (+122F)

BENEFITS

  • Long-Term service lifetime
  • Fast and Easy Installation
  • Pipe Integrity preserved
  • Non-Metalic Solution
  • Dual Use: Preventive & Curative System

PROPERLY INSTALLED BY TRAINED AND CERTIFIED APPLICATORS, REINFORCEKiT ROLLERKiT® Will:

  • Protect the pipe at support area
  • Avoid contact between pipe and trapped water on support
  • Prevent corrosion, abrasion, humidity, galvanic effetcs and friction

- REFLANGEKiT®

Brief Description

ONLINE REPAIR for SF6 LEAKING FLANGE

REFLANGEKiT® Is as SF6 leak sealing technique for flanges applicable online under pressure.

The Concecpt is based on a double shell system that encapsules the leaking flange.

The first soft shell made in PVC will cover and protect the flange and collect SF6 leaks.

The second shell made in PET will contain R3X12885 specific resin. An exhaust valve allows the gas getting out during resin injection.

After overnight curing of resin, the valve is closed and sealed.

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REFLANGEKiT® is a tailor-made product for your installation. The soft shell is designed to fit with the dimensions of the flange. A finite Element Analysis model is calculated to determine the right quantity of resin to handle the stresses, thus determining the geometry of the rigid sleeve.

The Non-Invasive original system, the flange, including gasket, bolt and nuts are protected during resin injection. The product can be easily remove withouot damage.

APPLICATIONS

  • Nuclear and Power plant installations
  • Adaptable to various types of flange
  • Temperature from -20C to +65C (-4F to +149F)

BENEFITS

  • Online and under pressure installation
  • Non-invasive system (none risk of resin intrusion into the flange
  • Bolt and screw system protection
  • Easy disassembly without damage
  • Cost effective installation (Costly cosignation avoided)

- REINFORCEKiT® BEAM

Brief Description

COMPOSITE REPAIR for DAMAGED BEAM

REINFORCEKiT® BEAM is a product recommended to repair corroded structures, such as beams and poles.

Designed for Lasting 20 Years minimum, this product can renovate a structure suffering from severe corrosion (up to 80% of corrosion), and can be used for any Beam design.

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APPLICATIONS

  • Onshore
  • Structure highly corroded
  • All structure designs (beam, pole...)

BENEFITS

  • Installation without stopping production or traffic
  • Long term repair (20 years minimum)
  • Cost effective installation

PROPERLY INSTALLED BY TRAINED AND CERTIFIED APPLICATORS, REINFORCEKiT PATCH Will:

  • Repair and reinforce structures
  • Stop and renovate up to 80% of corrosion
  • Restore structure integrity

Specialty Coating

Specialty Coating - Coating Assessment

birawa manpower supply and rope access

Specialty Coating

Technical Engineering Services

PT. Birawa Adhi Pratama offer one package products and services utilizing STOPAQ® an Anti-corrosion and sealant system actively protect the structural object against the daily risk of corrosion.


Specialty Coating STOPAQ®

Do it Right, Do it Once

STOPAQ® Range

Product lineup

STOPAQ® eliminates adhesion and fixation problems to any substrate. Due to its fluid-like nature and linear visco-elastic properties, STOPAQ® systems prevent corrosion for life. Thermal friction stress or disbondment related to CP are no longer issues. Surface preparation according to ST-2 or SSPC-3 is sufficient. Severe wet and hot aging tests combined with CP current tests underwrite the guarantee period and a service life level expectancy of greater than 60 years.

4100 PUTTY: Mouldable Putty for under ground corrosion prevention of manhole covers, flanges & fittings.

4200 FILLER: Injectable filler to protect permanent flange gaskets & tank chime areas.

WRAPPINGBAND CZ/CZH/CZHT: Non-crosslinkable linear visco-elastic compound of 2mm thickness in a tape form for pipe wrapping.

2100 AQUASTOP: Sealing compound to prevent water ingress at cable/pipe wall penetrations in combinations with a mortar for inside and outside walls.

OUTERWRAP PVC/PE/HTTP/HSPE/HTPE: Mechanical protection tape protecting the corrosion prevention layer. PVC:

EZ WRAPPINGBAND: Above ground, non-crosslinkable linear visco-elastic sealing compound in a tape form for structural objects and tankbottoms. EZR: roofs EZ: tank bottoms Basecoat: steel constructions

WRAPPINGBAND SZ AND SSL: Non-crosslinkable linear visco-elastic compound in tape form for offshore use such as Splash Zone (SZ) and Subsea (SSL) application.

WRAPPINGBAND CL: Non-crosslinkable linear visco-elastic compound in tape form for condensating pipelines.

OUTERGLASS SHIELD XT: Glassfibre reinforced water activated polyurea for mechanical protection layers for subsea and above ground applications at piles, risers, above ground piping, soil-to-air transition areas.XT: piping

HIGH IMPACT SHIELD (HT): A heat shrinkable sleeve for mechanical protection for field joints in various widths and tailor-made per joint size.

VINYLESTER/POLYESTER: UV curing mechanical protection for rocky soils up to max. 100˚C for underground and above ground piping such as risers.

CASING FILLER: Hot-applied water displacing electrical insulator to prevent corrosion between the medium carrier and casing pipe. The application is turn-key applied by own trucks/mobile tanks, including metering and end-sealing service.

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OFFSHORE

Pipelines and platforms need to be safe constructions, not only for the people, but also for the environment. STOPAQ® Offshore can seal risers, ballast tanks, J-tubes and flanges for life. STOPAQ® applications can be found at many big offshore objects worldwide and offshore pipeline joints. STOPAQ® offers total integral solutions including service preparation on board laybarge vessels. The joint system offers simple safe and fast turnaround job guaranteeing 100% adhesion. Mechanical protection is ensured by implementation of tapes, shrinkable sleeves or PU infill.

  • Immediate & permanent adhesion to PE, PP, FBE, blasted steel and de-rusted steel
  • Can be applied in cold temperatures
  • Tested and proven from minus 45°C to 95°C operating temperatures
  • Pipelines, valves, casings, flanges, jetty piles, joints, cable inlets, tank roofs, city pylons, windmills, chimes, structural steel, LNG plants, sweating lines

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Indonesia Composite Wrapping Supplier and Coating Services